1500 - 2700 Mm Length UHP Graphite Electrode Carbon Material For EAF & LF Furnace
| Application | EAF / LF | Diameter | 550mm |
|---|---|---|---|
| Length | 1800mm Length | Resistance (μΩ.m) | ≤6.5 |
| Apparent Density (g/cm³ ) | ≥1.65 | Thermal Expansion | ≤2.4 |
| Flexural Strength (N/㎡) | ≥10.5 | Type | Electrode Block |
| Grade | UHP (Ultra High Power) | Connect | 4TPI |
1500 - 2700 Mm Length UHP Graphite Electrode Carbon Material For EAF & LF Furnace
Description:
Graphite electrodes are used mainly in ladle furnaces,electric-arc furnace steelmaking,Yellow phosphorus furnace , Industrial silicon furnace or melting copper. They are presently the only products available that have the high levels of electrical conductivity and the capability of sustaining the extremely high levels of heat generated in this demanding environment.High Quality Needle Coke in HP&UHP graphite electrode,ensure the electrode application is perfect. Graphite electrodes are also used to refine steel in ladle furnaces and in other smelting processes.
Artificial graphite electrode is made of high-quality low ash materials, such as petroleum coke, needle coke and coal pitch.after calcining,burdening,kneading,forming,baking and pressure impregnation, graphitization and then precision machined with professional CNC machining.such of the products own characteristics with low resistivity, good electrical conductivity ,low ash, compact structure,good anti oxidation and high mechanical strength, so it is the best conductive material for electric arc furnace and smelting furnace.
Technical Datas:
|
Properties
|
Unit
|
UHP
|
HP
|
RP
|
||
|
300-600mm
|
650--800mm
|
300-800mm
|
100-800mm
|
|||
|
Electric resistivity
|
Electrode
|
μΩm
|
4.8-5.8
|
4.6-5.8
|
5.8-6.6
|
7.8-8.8
|
|
Nipple
|
3.8-4.5
|
3.8-4.5
|
4.2-5.0
|
5.0-6.5
|
||
|
Flexural strength
|
Electrode
|
Mpa
|
10.0-14.0
|
10.0-14.0
|
10.0-13.0
|
7.0-12.0
|
|
Nipple
|
20.0-26.0
|
22.0-26.0
|
18.0-22.0
|
15.0-20.0
|
||
|
Young's modulus
|
Electrode
|
Gpa
|
9.0-13.0
|
10.0-14.0
|
8.0-12.0
|
7.0-9.3
|
|
Nipple
|
15.0-18.0
|
15.0-18.0
|
14.0-16.0
|
12.0-14.0
|
||
|
Bulk density
|
Electrode
|
≥g/cm3
|
1.68-1.74
|
1.70-1.74
|
1.62-1.66
|
1.53-1.56
|
|
Nipple
|
1.77-1.82
|
1.78-1.84
|
1.74-1.80
|
1.70-1.74
|
||
|
CTE(100-600℃)
|
Electrode
|
x10-6/℃
|
1.1-1.4
|
1.1-1.4
|
1.6-1.9
|
2.2-2.6
|
|
Nipple
|
0.9-1.2
|
0.9-1.2
|
1.1-1.4
|
2.0-2.5
|
||
|
Ash
|
0.3
|
0.3
|
0.3
|
0.3
|
||
Sizes of graphite electrodes :
| Nominal diameter, mm |
Typical diameter | Allowable diameter, mm | Nominal length, mm | ||
| mm | maximum | maximum | minimum | ||
| 75 | 76 | 3 | 78 | 73 | 1000/1200/1500 |
| 100 | 102 | 4 | 103 | 98 | 1000/1200/1500 |
| 125 | 130 | 5 | 132 | 127 | 1000/1200/1500 |
| 150 | 152 | 6 | 154 | 149 | 1200/1500/1800 |
| 175 | 178 | 7 | 179 | 174 | 1200/1500/1800 |
| 200 | 203 | 8 | 205 | 200 | 1500/1800 |
| 225 | 229 | 9 | 230 | 225 | 1500/1800 |
| 250 | 254 | 10 | 256 | 251 | 1500/1800 |
| 300 | 305 | 11 | 307 | 302 | 1500/1800/2100 |
| 350 | 356 | 12 | 357 | 352 | 1500/1800/2100 |
| 400 | 406 | 16 | 409 | 403 | 1500/1800/2100/2400 |
| 450 | 457 | 18 | 460 | 454 | 1500/1800/2100/2400 |
| 500 | 508 | 20 | 511 | 505 | 1500/1800/2100/2400 |
| 500 | 508 | 20 | 511 | 505 | 1500/1800/2100/2400/2700 |
| 550 | 559 | 22 | 562 | 556 | 1500/1800/2100/2400/2700 |
| 600 | 610 | 24 | 613 | 607 | 1500/1800/2100/2400/2700 |
| 650 | 662 | 26 | 663 | 659 | 1500/1800/2100/2400/2700 |
| 700 | 711 | 28 | 714 | 708 | 1500/1800/2100/2400/2700 |
Applications of Graphite Electrode UHP
Graphite electrode uhp can be widely used in electric arc furnace and ladle refining furnace for steelmaking. uhp graphite electrodes can be widely used in the electric smelting furnace for producing the ferroalloy, pure silicon, yellow phosphorus, copper matte, calcium carbide and so on.
Characteristics Of Graphite electrodes: Our graphite electrodes are with low electric resistance, high density, high anti-oxidation capability, precise machining accuracy, especially with low sulphur and low ash will not give steel second time
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Product Advantage
* Low resistivity
* Good thermal conductivity and electrical conductivity
* Low ash
* Low graphite electrode consumption.
* Good oxidation resistance
* Needle coke content accounts for 80%,
1. Electric arc steelmaking furnace.
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Quality Assurance & Control
· National Certified Laboratory
· Key testing instruments, including: specific resistor, bulk density meter, elasticmodulus meter, bending strength inspector, ash analysis meter, CTE analysis meter, etc.
· On-time instrument calibration
· On-site properties testing, including:
L-CTE,C-CTE
Specific resistance, bulk density,
Bending strength, ash content, elastic modulus
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Production Application:
- Core application in Electric Arc Furnace (EAF) steelmaking (accounting for over 70% of global consumption): Conduct electricity to generate high-temperature electric arcs for melting scrap steel, producing construction steel, automotive steel and specialty steel
- Facilitate non-ferrous metal smelting: Smelt metals such as copper, nickel and lead; also used in vacuum remelting of refractory metals like titanium to achieve purification and uniform composition
- Produce key industrial materials: Manufacture metallurgical-grade silicon, polysilicon (for solar energy/semiconductors), as well as phosphorus and ferroalloys in submerged arc furnaces
- Serve the electrochemical industry: Act as anodes in electrolytic refining of metals like copper and gold for purification, or as current collectors in fuel cells to ensure stable electricity transmission
- Support specialized industries: Assist in high-temperature production of glass/ceramics (reducing energy consumption); also used in laboratory high-temperature experiments and electrochemical analysis
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