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Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke

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Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke

China Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke supplier
Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke supplier Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke supplier

Large Image :  Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke

Product Details:

Place of Origin: China
Certification: carbon graphite
Model Number: carbon graphite

Payment & Shipping Terms:

Minimum Order Quantity: 10tons
Price: USD1700/MT
Packaging Details: pallets
Delivery Time: 10-15days
Payment Terms: TT/LC
Supply Ability: 100MT/weeks
Minimum Order Quantity: 25MT
Detailed Product Description
Model NO.: GPC Type: Green Coke
Grade: Low Sulfur Grade Particle Size: Medium Particle Size
Purity Level: High Purity

Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke

 

Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke 0

 

Production of the GPC ( Full Graphitized Petroleum Coke and Semi- Graphitized Petroleum coke )
 
After high-temperature "magic" treatment at 1800 ℃ -3000℃, the internal carbon atoms of graphitized petroleum coke transform from disordered to neatly arranged graphite structures - this is the birth process of graphitic petroleum coke carbonization agents.
 
Its core characteristics are high carbon, low sulfur, and low nitrogen. Far superior to ordinary calcined petroleum coke. This "refined" carburetor can not only supplement carbon efficiently, but also reduce defects such as porosity and slag inclusion in castings, which can be called the "golden supporting role" of the casting industry

Color and Gloss: Graphitic petroleum coke carbonization agents typically appear gray black or black in color, with a stronger metallic luster and a shiny black appearance. The enhancement of this luster is due to the more ordered arrangement of carbon atoms during the graphitization process. Formed a more compact structure.

Structure and texture: Graphitized petroleum coke carbonization agent has a porous structure, which helps to improve its specific surface area and reactivity, thus better exerting its carbonization effect in steelmaking and casting processes. Meanwhile, it usually has a certain degree of hardness and brittleness, and is not easily broken or deformed.
 
Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke 1
 
 
The difference between full graphitization and semi graphitization Petroleum Coke (GPC )
1. Differences in crystal structure
The fully graphitized petroleum coke carbonization agent(Carbon raiser) undergoes high-temperature treatment above 2500-3000 ℃, resulting in a completely ordered layered arrangement of carbon atoms and a graphitization degree of ≥ 95%

The semi-graphitized ( Petroleum coke) carbon additive only needs to be treated at 1800-2500 ℃, with a graphitization degree of 60% -80% and retaining some disordered structure.
 
2.Comparison of Key Performance Parameters
Items
Fully Graphitized Petroleum coke
Semi Graphitized Petroleum Coke
Fixed carbon Content
≥ 98%
90-96%
Sulfur Content
≤0.05%
0.1-0.3%
Nitrogen Content
≤200ppm
300-500ppm
Absorption Ratio
≥90%
70-85%
 
 
Features & Advantages
1. Improve casting performance and upgrade quality
The graphitized structure makes carbon more easily absorbed by molten iron, with an absorption rate of over 90%. It can refine the graphite morphology, enhance the tensile strength and hardness of castings, especially suitable for high-end products such as ductile iron and vermicular iron.

2. Reduce porosity defects and increase yield!
Ordinary carburizers have high sulfur and nitrogen content, which can easily cause porosity. The graphitization process can remove most impurities and control sulfur below 0.05%. Extremely low nitrogen content, reducing the risk of nitrogen porosity in castings from the source

3. Environmental protection, energy conservation, and green production
The low ash content characteristic (≤ 0.5%) reduces slag generation, lowers energy consumption and slag removal intensity, while reducing smoke and dust emissions, which is in line with environmental trends.
 
 
Usage time.

1. Temperature control: Low temperature carbonization, high temperature silicon adjustment
The best carbonization effect is achieved when the temperature of the molten iron is between 1460-1550 ℃. Excessive temperature can cause carbon burning. Therefore, it is recommended to complete carbonization in the low temperature stage during the early stage of melting, and then adjust the silicon content in the high temperature stage.

2. Particle size selection: Finer is not better
The particle size needs to match the furnace type: medium frequency furnace recommends 1-5mm graphite petroleum coke, which can dissolve quickly and avoid excessive oxidation. Particle uniformity also affects absorption efficiency, and powder and large particles need to be screened out.

3. Sulfur content:
The production of ductile iron requires strict control of sulfur content (S ≤ 0.015%), and it is necessary to use graphitized carburizers with sulfur content below 0.05%.

4. Nitrogen content
Nitrogen content exceeding 0.012% in gray cast iron is prone to porosity, and the type of carburizer needs to be adjusted according to the amount of scrap steel used
 
Suggestion for Industry Foundry Use
 
Selection strategies in practical applications

1. High end casting must choose fully graphitized carbon additive
Aerospace components, automotive engine cylinders, and other scenarios that require a carbon absorption rate of 90% must use fully graphitized products. For example, a certain automotive company's technical specifications explicitly require that the graphitization degree of the carbon additive for ductile iron be ≥ 93% and the sulfur content be ≤ 0.03%
 
2. Cost sensitive selection of semi graphitized petroleum coke
In the field of agricultural machinery and ordinary pipe fittings where performance requirements are not strict, semi graphitized carbonization agents can reduce raw material costs by 30% -40%. However, it should be noted that its high sulfur content (0.2-0.3%) may require an increase in energy consumption for the desulfurization process
 
3. New requirements under the trend of environmental protection
With the new EU regulation (EU2023/814) reducing the nitrogen emission limit of the foundry industry to 450 ppm, semi graphitized carburetors need to be used with the essence process, while fully graphitized products are more in line with international standards due to their low nitrogen characteristics.
 
4. According to your application
sometimes the higher the degree of graphitization, the more suitable it is for enterprise use. For gray cast iron, the small amount of activated carbon remaining in the semi graphitized Carbon Raiser can actually promote the formation of nuclei.

5.Particle size selection
Carbonizers with smaller particles have higher absorption rates than those with larger particles.

 

Half graphitized petroleum coke carbonization agent is a cost-effective Carbon raiser( Carbon additive), with lower sulfur content than petroleum coke carbonization agent, better effect than petroleum coke carbonization agent, but lower price than all graphite carbonization agent. The absorption rate is also a very high product. Both ductile iron and gray cast iron can be used.
Many foundries use semi graphite petroleum coke carbonization agents.
 
Petroleum Coke, Graphitized Petroleum Coke and Low-Sulfur Petroleum Coke 2

 

 

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Contact Person: Mr. Devin

Tel: 86-180-31055518

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